Rolling Chassis – 2

  • Fitted fork guards – factory ones were CR, so I bought ufo CR and they foul on the wheel as the CCM front wheel is offset to the right.
    • Dremel’d side off guard and fits fine
    • will buy some ktm ones to try
    • used ktm fork guard bolts
  • front master cylinder was very damaged, couldn’t find a replacement ccm one, turns out same MC is fitted to a yamaha yzf r125, just make sure you get the brembo one plus a m10 x 1 to m10 x 1.25 adapter
    • blasted MC lid and lever to match cleaned up clutch lever
  • factory foot pegs bolt on, bought some ktm pins and springs to try
    • pins too long, will trim and redrill split pin holes – pins are hardened so unable to  drill, will find shorter alternative
    • drill foot rest mounts and foot rests with 10mm drill – very carefully!
  • ordered parts to start on custom wiring loom
  • photoshop’d ccm loom diagram to give full length view, working on colour wiring diagram that I’ll check during loom build